15. Nov 2018

New process for the lamination of glass with particularly short cycle times

Category: Photovoltaics, Building

 

The process was developed for the production of "Smart-Window" glasses. Further fields of application are the production of any kind of laminated glass.

The Bürkle IFL process (IFL=Inline Flat Lamination) is distinguished by:

  • Particularly fast lamination of laminated glass compared to autoclave processes (reduction of lamination costs)
  • The possibility of line integration of the machines (inline process)
  • Highest laminating quality due to particularly homogeneous heating plates heated on both sides
  • Particularly flexible with regard to different glass structures, short set-up times for product changes
  • The possibility of lamination with particularly low pressures
  • Suitable for lamination of laminated glass with different thicknesses

The Bürkle IFL process is a multi-stage laminating process, which uses a vacuum flat press heated on both sides in the first step. For thick glass, a second step is recommended, which uses a flat press that also applies heat from above and below to the product. A flat press with cooled press plates is then used to cool the laminated glass.

The laminated glass is fed into the laminator in batches formed on the infeed conveyor. The laminator has an effective area of 2.200mm to 4.200mm (other effective areas on request). In the first step, the air between the layers of the glass laminate is removed by vacuum (< 1mbar). Subsequently, the layers are laminated by a pressure exerted by a flat press heated on both sides. The cycle time is usually considerably less than 10 minutes. When laminating thicker glass, the entire batch is conveyed to an optional second flat press, which also applies heat to the product from both sides and finishes the lamination there. In a final step, the cooling of the laminated glass takes place in a cooling press cooled on both sides for targeted process completion and further processing.

The flat press design enables homogeneous, parallel lamination and, above all, avoids the edge overpressing familiar from membrane laminators. The heating of the press plates on both sides ensures faster lamination, evenly from both sides and thus avoids stresses between the glass layers of laminated glass after lamination.

Bürkle is one of the technology and world market leaders in the field of press, laminating and coating technology. The headquarters of the company, founded in 1920, is located in Freudenstadt in the northern Black Forest. With approx. 500 employees, Robert Bürkle GmbH presents itself as a modern, future-oriented company that supplies highly complex high-tech press and coating systems for the furniture, plastic card, printed circuit board, glass and photovoltaic industries.


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